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封膠線生產(chǎn)玻璃的流程是什么
時(shí)間:2025-02-28 來源:http://m.yfcha.com/ 發(fā)布人:昌盛機(jī)械
封膠線生產(chǎn)玻璃,特別是中空玻璃的流程,主要包括以下步驟:
The process of producing glass, especially insulated glass, using a sealing line mainly includes the following steps:
玻璃裁切與磨邊:
Glass cutting and edging:
使用玻璃裁切機(jī)將玻璃切割成所需尺寸和形狀,確保準(zhǔn)確度高、效率快,并且可以切割出圓形、矩形等各種形狀的小片玻璃。
Using a glass cutting machine to cut glass into the desired size and shape ensures high accuracy, fast efficiency, and can cut small pieces of glass in various shapes such as circular and rectangular.
高質(zhì)量的玻璃切割可以減輕下一道工序磨邊的工作量,提高整體的工作效率。磨邊則是為了去除玻璃邊緣的毛刺和銳角,增加其安全性和美觀性。
High quality glass cutting can reduce the workload of edge grinding in the next process and improve overall work efficiency. Grinding edges is to remove burrs and sharp angles on the edges of glass, increasing its safety and aesthetics.
清洗干燥:
Cleaning and drying:
使用玻璃清洗機(jī)對玻璃進(jìn)行表面的清理工作,同時(shí)用熱風(fēng)對清洗完成的玻璃進(jìn)行干燥,確保玻璃干凈又干燥。
Use a glass cleaning machine to clean the surface of the glass, and dry the cleaned glass with hot air to ensure that the glass is clean and dry.
清洗干燥環(huán)節(jié)是中空玻璃制作過程中的重要步驟,因?yàn)楦蓛舻牟AП砻嬗欣诤罄m(xù)的密封和粘合。
The cleaning and drying process is an important step in the production of insulating glass, as a clean glass surface is beneficial for subsequent sealing and bonding.
間隔框制作與干燥劑填充:
Interval frame production and desiccant filling:
根據(jù)訂單要求,使用鋁條折彎機(jī)將鋁條彎折成所需的間隔框。
According to the order requirements, use an aluminum strip bending machine to bend the aluminum strip into the required spacing frame.
在間隔框內(nèi)填充干燥劑,如分子篩,以吸收中空玻璃內(nèi)的水分,防止起霧、發(fā)霉。
Fill the space box with a desiccant, such as molecular sieve, to absorb the moisture inside the insulated glass and prevent fogging and mold growth.
涂布丁基膠與上框:
Apply butyl rubber and upper frame:
使用丁基膠涂布機(jī)在間隔框的兩側(cè)均勻涂抹丁基膠,形成第一道密封層。
Use a butyl rubber coating machine to evenly apply butyl rubber on both sides of the spacer frame to form the first sealing layer.
將涂抹了丁基膠的間隔框放置在兩片玻璃之間,確保位置準(zhǔn)確。
Place the spacer frame coated with butyl rubber between two pieces of glass to ensure accurate positioning.
合片與壓片:
Consolidation and compression:
使用合片機(jī)將兩片玻璃與間隔框精準(zhǔn)對位并合成一體。
Use a laminating machine to accurately align and synthesize two pieces of glass with the spacer frame.
壓片機(jī)對合成后的中空玻璃進(jìn)行壓合,確保各部件緊密結(jié)合。
The tablet press presses the synthesized hollow glass to ensure that all components are tightly bonded.
第二道密封:
Second seal:
使用封膠線或打膠機(jī)在中空玻璃的邊部均勻涂抹結(jié)構(gòu)膠或硅酮膠,形成第二道密封層。
Use a sealing line or glue machine to evenly apply structural glue or silicone glue to the edges of the insulated glass, forming a second sealing layer.
第二道密封層不僅增強(qiáng)了中空玻璃的密封性,還提高了其整體強(qiáng)度。
The second sealing layer not only enhances the sealing performance of the insulating glass, but also improves its overall strength.
固化與檢驗(yàn):
Curing and Inspection:
將完成密封的中空玻璃放置在固化室內(nèi)進(jìn)行固化處理,使密封膠完全固化。
Place the sealed insulated glass in the curing chamber for curing treatment to fully cure the sealant.
對固化后的中空玻璃進(jìn)行質(zhì)量檢驗(yàn),確保其符合相關(guān)標(biāo)準(zhǔn)和要求。
Conduct quality inspection on the cured insulating glass to ensure that it meets relevant standards and requirements.
下片與包裝:
Film and packaging:
將檢驗(yàn)合格的中空玻璃從生產(chǎn)線上取下。
Remove the qualified insulated glass from the production line.
對中空玻璃進(jìn)行包裝,以便運(yùn)輸和儲存。
Package the insulated glass for transportation and storage.
以上就是封膠線生產(chǎn)中空玻璃的主要流程。需要注意的是,每個(gè)步驟都需要嚴(yán)格控制質(zhì)量,確保最終產(chǎn)品的性能和質(zhì)量符合要求。同時(shí),不同廠家和生產(chǎn)線可能會有一些差異和特定的工藝要求,因此在實(shí)際操作中需要參考具體的技術(shù)文件和操作規(guī)范。
The above is the main process of producing insulated glass on the sealing line. It should be noted that each step requires strict quality control to ensure that the performance and quality of the final product meet the requirements. At the same time, different manufacturers and production lines may have some differences and specific process requirements, so specific technical documents and operating specifications need to be referred to in actual operation.
本文由 中空玻璃封膠線 友情奉獻(xiàn).更多有關(guān)的知識請點(diǎn)擊 http://m.yfcha.com 真誠的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識我們將會陸續(xù)向大家奉獻(xiàn).敬請期待.
This article is a friendly contribution from the insulated glass sealing line For more related knowledge, please click http://m.yfcha.com Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.
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